Dispela kol rum dai kasting masin i gat bikpela samting i kamap long ol mold klemping, injeksen, haidrolik, ilektrikel, masin beis, lubrikesen na kol komponen{{0} Dispela em i wanpela ditel introdaksen bilong wan wan komponen:
1. Mold kleming komponen
Mol klem (lok) mekanisme
Mold klamping mekanisme i save adoptim moa yet haidrolik draiv-toggle mekanik fos ekspansen taip mold kleming mekanisme we i bin promotim planti long asples na ovasis{{1} Dispela straksa i gat ol gutpela samting bilong gutpela muvmen, strongpela loking, kompak straksa, eneji seving na isi mentenens{{2} Wok bilong en i wok long skruim strong bilong mol klaking haidroliks long rot bilong mold i bin kisim strong long rot bilong mol i bin kisim marasin bilong daunim hevi bilong wara bilong bodi. system. Long taim bilong proses bilong klaim bilong mold, spit bilong dainamik mol sit plet i go antap hariap long zero i go long maksimum veliu, na bihain isi isi i sloim daun i go daun{{5} toggle rod i go inap long pinis, spit bilong klamping bilong mold i zero, na mekanisme i go insait long self-lok stet (lok stet){7} Long dispela taim (lok stet){7} Long dispela taim, maski sapos ol i putim 'mold clamping' long dispela taim, maski sapos 'mold clamping' i wok long pasim yet (lok stet){7}} Long dispela taim, maski sapos 'mold clamping' i wok long pasim yet (lok stet){7}} Long dispela taim. sistem bilong pasim mol i stap yet long wanpela tait stet. Strong bilong klampim bilong ol narapela narapela masin i narapela narapela, na ol i makim bihainim ol samting ol i laikim bilong prodak. Olsem, strong bilong kisim strong bilong wanpela liklik masin bilong tromoi dai-kasting i ken kamap planti handet tan, na strong bilong kisim strong bilong wanpela bikpela masin bilong kilim i dai ol manmeri i save kisim planti tausen ton i save kisim ol bikpela hap olsem ol wilwil bilong ol ka i save mekim wok long en olsem ol wilwil i save kisim planti tausen bikpela hap olsem ol wilwil bilong ol ka i save mekim wok bilong kilim ol bikpela hap olsem ol wilwil bilong ol ka i save mekim wok long en olsem ol wilwil i gat bikpela pe olsem ol wilwil i gat bikpela pe olsem ol wilwil bilong ol ka i save mekim wok long en, olsem ol wilwil i gat bikpela pe olsem ol wilwil bilong ol ka. long lokim mol, na em i wanpela bikpela samting long lukim olsem ol i no ken skruim mol bikos long presa insait bilong hul long taim bilong dai-kasting proses, we i givim gutpela garanti long gutpela wok bilong dai-kasting wok na kwaliti bilong prodak.
Ejektor haidrolik silinda asembli
Ol i save kolim tu olsem ejektor haidrolik silinda, wok bilong en em long kirapim pus stik (em Projekta) long muv bihainim wara presa bilong rausim kasting long dai-kasting mold (mol). Haidul ejekta mekanisme ol i save yusim planti taim, na ejeksen fos bilong en, ejeksen spit na taim i ken stretim long rot bilong ejekta, spit bilong rausim wara na taim bilong en, em i ken stretim spit bilong rausim wara, na em i ken stretim spit bilong ejeksen, na em i save rausim wara long spit bilong en, na em i ken stretim spit bilong rausim wara, na em i ken stretim spit bilong rausim wara bilong en, na em i ken stretim spit bilong rausim wara bilong en, na em i ken stretim spit bilong rausim wara bilong en, na em i ken stretim spit bilong rausim wara, na em i ken stretim spit bilong rausim wara bilong en, na em i ken stretim spit bilong rausim wara, na em i ken stretim strong bilong em long rausim wara bilong en. silinda asembli bilong horisontel kol rum dai-kasting masin, bihain long masin i opim mol (mold), ejeksen muvmen bilong pus rod na ejekta i kamap tru long relatif muvmen bilong piston rod bilong ejekta haidrolik silinda i mekim i kamap strong moa, na yusim bilong tupela haidrolik silinda i stap strong moa, na ol i yusim tu dabol haidrolik silinda. i stret. Taim ol dai-kast prodak i gat ol narapela narapela seip, sais na straksa kompleksiti, ejeksen mekanisme i ken stretim bihainim ol spesifik situesen, olsem ejeksen posisen, ejeksen fos rikwaemen, etc., long lukim olsem kasting i ken daunim smutly.
Mekanisme bilong stretim pasin bilong stretim
The mold adjustment mechanism is set in the die-casting machine design process to adapt to various die-casting molds (molds) within a certain range. In the machine technical parameters, the maximum (mold) thickness dimension Hmax and the minimum (mold) thickness dimension Hmin are determined, and the adjustment of these two dimensions is achieved through the mold adjustment mechanism. Its working method is to use the mold adjustment hydraulic motor or mold adjustment motor to drive the transmission mechanism to make the tail plate and the movable mold seat plate of the mold clamping frame move axially along the pull rod, so as to achieve the purpose of increasing or reducing the spacing between the movable and fixed mold seat plates. In die-casting production, since different die-casting molds have different thicknesses, the mold adjustment mechanism ensures that the same die-casting machine can install and use different molds, improves the versatiliti na fleksibiliti bilong ol ikwipmen, na daunim kos bilong dai-kasting prodaksen{{9}
2. Ol samting bilong givim injeksen
Injection hydraulic cylinder assembly: This is an important part of the injection mechanism, providing the necessary power source for hydraulically pressing the metal into the mold cavity. Driven by the hydraulic system, the piston in the injection hydraulic cylinder moves, driving the punch assembly connected to it to work. The key parameters of the injection pressure, speed, etc. will have wan bigfala impak long proses blong dae-kasting mo faenol kasting kwaliti. Eksampol, long aluminium aloi di-kasting proses, stret injeksen presa mo spid i save mekem sua se aluminium likid i fulumap ful mol kaviti mo i help blong daonem ol intanal defek blong kasting, olsem ol pores{6} sapos presa i no gat inaf; na hariap tumas wanpela spit inap pasim win insait long hul long lusim gut, na dispela inap kamapim hevi bilong pore.
Punch hama asembli: Punch i wok stret long melten metal, na pusim molten metal i go insait long presa rum na i go moa insait long mol cavity long rot bilong rana. Long taim bilong injeksen proses, muvmen spit na stretpela bilong pan presa rum na i bungim long fran arere bilong geit bilong insait. Dispela i larim win i stap long presa rum i gat inap taim long ranawe na i pasim ain i melt long splash i go ausait long geit; long taim bilong hariap injeksen stej, pans i save muv hariap, olsem na ain i melt i save pulapim hul hariap tru long rana; long taim bilong laspela presa stej, dispela pans i wok long muv na i go insait long metal, na spit bilong en i go daun isi isi i go long zero. Long sampela injeksen mekanisme wantaim ol spesel straksa, het bilong hama i mekim wok long kodinetim muvmen bilong punch o stiaim na stretim ron bilong ron bilong hama het na match namel long ol straksa het na ol i ken winim mak namel long ol straksa het na ol i ken winim mak namel long ol straksa het na ol i ken winim mak namel long ol straksa het na ol i ken winim mak bilong en. het bilong hama na punch, ron bilong melten metal i ken kisim bagarap, na long dispela rot ol i ken mekim gutpela moa long molding kwaliti bilong kasting.
Asembli bilong bungim: inkludim hariap injeksen akumulator na busta akumulator, etc. hariap sut akumulator i save mekim wok bilong pulapim gen eneji long taim bilong hariap i go het bilong sut, na mekim gut olsem sut spit i ken go antap hariap long bikpela mak bilong dai bilong inapim ol samting bilong hariapim ol kasting bilong mold cavity. 1} skenim ol kasting bilong mold cavity.}. 1. of the fast shot accumulator directly determine whether a fast and stable shot process can be achieved. The booster accumulator mainly provides sufficient energy support for the boosting stage of the die casting process. In the final pressure stage, the booster accumulator releases the stored energy to keep the shot piston moving, increase the internal pressure of the cavity, and further compact the metal, which can effectively improve the density of the casting and improve the mechanical properties of the kasting, olsem kamapim gut tensil strong na strong bilong kasting{{4} Long ol masin bilong kasting bilong dai bilong ol narapela narapela spesifikasen na model, kapasiti bilong akumulator, spit bilong sasim na lusim eneji na ol narapela paramita bai ol i disainim na stretim bihainim ol samting ol i laikim bilong dai kasting proses.
3. Haidrolik komponen
Haidrolik pam: Haidrolik pam em i pawa sos bilong haidrolik sistem, we i save tanim mekanik eneji i go long haidrolik eneji{{0} Long kol rum dai kasting masin, haidrolik pam i gat wok long givim presa oil long olgeta haidrolik sistem long draivim wok bilong ol komponen olsem mold klosing na sut{1} Komon haidrolik pam na plane pamp na shot i save sutim {1} Komon haidrolik pam na ol flane pamp na sut{1} Komon haidrolik pam na ol flane pamp na shot {1} Komon haidrolik pamp na shot bilong ol flawa pamp na sut{1} Komon haidrolik pamp na shot i . ol pam. Ol kain kain haidrolik pam i narapela narapela long sait bilong ron, presa, wok gut na bilip bilong ol i ken kisim . Olsem, ol plunger pam i gat gutpela aplikesen ifek long ol hai-presa na hai-flo wok senario, na ol i gutpela long haidrolik sistem bilong ol bikpela kol rum dai-kasting masin; taim ol gia pam i gat ol simpol straksa na ol kos i daunbilo, na ol i yusim tu long sampela liklik dai-kasting masin{{8} Ol autput flo na presa bilong haidrolik pam bai stretim bihainim ol nid tru bilong dai-kasting masin long taim bilong operesen. Olsem, wanpela bikpela thrust i nidim long taim bilong pasim mol, na haidrolik pam i nidim long givim bikpela presa; long ol narapela narapela step bilong injeksen proses, ol samting bilong presa na ron bai senis tu.
Oil circuit board assembly: The oil circuit board assembly is a key part of the hydraulic system for centralized control and regulation of the flow direction and pressure of the hydraulic oil. It includes mold closing oil circuit board assembly, injection oil circuit board assembly and booster oil circuit board assembly. Various hydraulic components, such as hydraulic valves (including check valves, overflow valves, throttle ol valv, etc.) oli installem long ol oel seket bod ia. valv blong wan wei i mekem sua se haedrolik oel i save ron nomo long daereksen we oli bin makemaot fastaem blong blokem oel i no ron i gobak; valv bilong ovaflo i save mekim wok bilong daunim mak bilong presa bilong sistem long lukautim gutpela wok bilong haidrolik sistem; throttle valve i save stretem flow blong haedrolik oel blong kontrolem spid blong mold klosing o injeksen. Tru long stret kontrol blong haedrolik oel tru long oel seket bod asembli, ol aksen blong klosem mold, injeksen mo ol narafala samting olsem oli save mekem long set oda, spid mo presa blong kasem ifek blong stret di kasting. Blong eksampol blong stret di kasting =. haidrolik silinda i ken kontrolim long throttle valv long winim gutpela spit senis proses bilong dainamik mol sit plet mold klosing spit bilong slo-slow.
Haidrolik oil tenk (masin beis): Masin bes yet em i wanpela haidrolik oil tenk tu. Antap long putim haidrolik oil, haidrolik oil tenk tu i gat planti wok. Em i gat wanpela kain hat disipesen ifek long hai-haidik oil." Long taim bilong wok bilong dai-kasting masin, rairolik i kamap bikos long wok bilong dai-kasting masin, rairolik i kamap bikos long wok bilong dai-kasting masin, em i wok bilong rausim presa long taim bilong presa bilong dai-kasting masin, na ol narapela as bilong en i bin kamap bikos long wok bilong dai-kasting masin, em i wok bilong rausim presa long taim bilong presa bilong dai-kasting masin, na em i wok long mekim wok bilong em long hat long kisim presa bilong dai-kasting, na em i wok long mekim wok bilong em long taim bilong 'die-casting' masin. the flow through various hydraulic components and pipelines, which will increase the oil temperature. The hydraulic oil in the oil tank has a certain heat exchange with the outside world to prevent the oil temperature from being too high and affecting the performance and stability of the hydraulic system. At the same time, the hydraulic oil tank is conducive to the precipitation of impurities in the oil. The inside of the oil tank is usually divided into different areas, olsem na oil i kam bek long sistem i ken setel long oil tenk long daunim pipia konten insait long oil. Oil tenk i gat ol oil level indiketa tu, ol filta divais na ol vent (ol filta bilong pulim win) na ol narapela komponen{{8} oil level indiketa i gutpela long ol opereta long was long mak bilong oil insait long oil tenk long lukim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long lukim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim olsem i gat inap haidrolik oil long mekim wok bilong en; filta divais i save filterim aut ol liklik pipia insait long oil long stopim ol pipia long go insait long haidrolik sistem na kamapim ol komponen wear na bloka; vent ia oli yusum blong balensem presa blong ea insaed long oel tank wetem aotsaed blong mekem sua se presa i stap long oel tank.
4. Ol samting bilong lektrik
Elektrik bokis (lektrik kontrol bokis): Ilektrikel bokis em i lektrik kontrol senta bilong kol rum dai kasting masin, we i gat ol kain kain kontrol seket na ol komponen bilong kontrolim olgeta wok bilong dai kasting masin. Em i ken luksave long stretpela kontrol bilong ol eksen bilong pasim mold, injeksen, na ejeksen, olsem setim presa, spit, strok bilong mol i pasim; programim presa na spit (inkludim spit bilong ol narapela narapela step olsem slo injeksen, hariap injeksen, na presaisasen) long taim bilong injeksen proses; kontrolim taim bilong ejeksen na ejeksen distens bilong ejeksen mekanisme{{1} boks bilong lektrik i gat ol komponen olsem ol kontekta, ol rilei, ol fius, na PLC (programabel lojik kontrola). PLC i save mekim wanpela as wok long lektrik kontrol bilong ol kain kain sensa (olsem ol sensa bilong presa bilong ol kain kain sensa (olsem ol sensa bilong presa (olsem ol sensa bilong presa, posisen bilong ol sensor i save kam long ol narapela sensa. i kontrolim wok bilong ol kain kain samting bilong masin bilong kilim i dai ol man i dai-kasting bihainim ol program na ol algorithm ol i bin raitim pastaim. Olsem, bihainim ol ausait dimensen bilong mol na ol samting ol i laikim bilong dai-kasting proses, mold klosing strok i stap long PLC long lukim olsem mol i pas stret na stretpela kleming fos i kamap; long taim bilong injeksen proses, PLC i stretim spit bilong injeksen bihainim bekim signal bilong injeksen presa sensa long winim stebol dai-kasting proses paramita.
Motor: Motor i givim pawa long wok bilong di-kasting masin. Em i save kirapim moa long haidrolik pam long tanim ilektrikel eneji i go long mekanik eneji{{2} Kol rum dai-kasting masin bilong ol narapela narapela spesifikasen bai makim ol mota i gat pawa i stret long bihainim pawa ol i nidim{4}} spit bilong ol haidulik pam na ol narapela mak bilong presa, na ol narapela mak bilong wara, na ol narapela pasin, bai i gat wok tu long wok bilong ol narapela samting bilong presa bilong ol narapela samting. haidrolik oil, we bai mekim wok long olgeta wok bilong masin bilong wokim dai-kasting{{6} olsem, long ol bikpela kol rum dai-kasting masin, long wanem, bikpela presa na ron i mas kamap bilong inapim ol nid bilong pasim na givim sut, ol mota i gat bikpela pawa, gutpela spit na tok bilong en i save mekim wok bilong pasim strong bilong wokim ol marasin bilong pasim rot bilong mekim wok bilong en, na dispela i save helpim tru long mekim wok bilong pasim rot bilong mekim wok bilong pasim rot bilong mekim wok bilong en long rot Ol komponen bilong mekim gutpela wok bilong injeksen i save .
Sensor: Dispela kol rum dai-kasting masin i yusim kain kain sensa long lukluk long wok status bilong dai-kasting masin long ril taim. Olsem, ol presa sensa i stap long mold klosing haidrolik silinda, injeksen haidrolik silinda na ol narapela hap long painim ol bikpela paramita olsem mold klosing fos na injeksen presa; ol sensa bilong tempereja i stap long ol haidrolik oil tenk, ol mol na ol narapela ples bilong lukluk long tempereja bilong oil na tempereja bilong mol; Ol sensa bilong posisen ol i save yusim long pasim ol mol, ejeksen na ol narapela rot bilong skelim posisen bilong dainamik mol sit plet, ejeksen strok, etc{{3} Ol dispela sensa i tanim ol dispela sensa i tanim ol fisikel signal ol i bin lukluk long en i go long ol lektrik signal na salim ol i go long PLC o ol narapela kontrol seket insait long lektrik bokis, olsem na givim wanpela as bilong otomatik kontrol, tok lukaut bilong ol ilektrikel na proteksen i stap long presa bilong ol, em i no inap long putim presa, sapos ol i no gat strong long seifti, sapos ol i putim pawa bilong ol i go long narapela hap. sistem bai krai long kirapim opereta long sekim sapos i gat wanpela samting i no stret long wok bilong klemim bilong pasim mol long go bikpela long taim bilong dai-kasting proses, na dispela i kamapim ol birua i kamap olsem ol aksiden i lik long ain; taim tempereja sensa i luksave olsem oil tempereja i antap tumas, em bai salim tu wanpela signal, we inap long kontrolim long kol sistem long strongim hat dissipesen o daunim opereting frikwensi bilong dai-kasting masin long abrusim eksesiv oil tempereja i afektim wok bilong ol ikwipmen na sevis laip.
5. hap bilong grisim
Otomatik lubrikesen sistem: Olgeta friksen pe bilong ol hap bilong klemim ol i wokim wantaim wanpela otomatik lubrikesen sistem, we ol i save yusim moa yet long grisim ol friksen pe wantaim ol muvmen i save kamap planti taim na ol hevi lod, olsem elbo pin (hinged eds), kroshet gaid rod, dainamik plet slaid ped, etc{0} {0} {00} Ol plet slaid ped ped, na ol narapela samting na wanpela kwantitita distributa. lubrikesen pam stesin (olsem TM-302FW-T4P lubrikesen pam stesin) inap go het long givim inap gris oil{{5} oil paiplain i save karim oil i go long wan wan hap we i nidim lubrikesen i go long wan wan hap we i nidim lubrikesen lubrikesen long wan wan hap we i nidim lubrikesen lubrikesen bilong givim lubrikesen i go long wan wan hap we i nidim lubrikesen lubrikesen bilong givim lubrikesen bilong en. amaon, long wei ia, mekem sua se wanwan friksen pe i save kasem stret amaon blong lubrikesen{{8} lubrikesen intaval i save setem tru long ilektronik kontrol sistem, mo i gat abnormal alarm fanksen blong likid level mo presa{{9} Taem we lubriketesen blong oel level i daon tumas o presa i kamaot long taem blong mekem sua se i gat nomol operesen blong lrubrication system, i save rimaenem opereta long taem blong mekem sua se i gat nomol operesen blong lrubrication system blong mekem sua se i gat nomol operesen blong lrubrication system blong hem blong mekem sua se i gat nomol operesen blong ol pat grisim, na skruim sevis laip bilong ol ikwipmen.
Manuel oil injeksen lubrikesen: Antap long otomatik lubrikesen sistem, sampela friksen pe i gat rot tu long mekim wok bilong putim wel long manuel oil injeksen, we ol i save yusim long skruim ol ikwipmen long taim bilong lukautim ol ikwipmen o sampela spesel sindaun (olsem lubrikesen bilong temporeri long mekim wok bilong yusim oil long mekim wok bilong en long mekim wok bilong en i no wok gut taim oel i gat oil long en long mekim wok bilong en long mekim wok bilong en i no wok gut taim oel i gat oil long en long rot operesen bilong ol komponen i pas wantaim. Olsem, long sampela hap we i hat long konektim otomatik lubrikesen paiplain o long mekim spesel lubrikesen na mentenens long ol spesifik hap, manuel oil injeksen lubrikesen i ken yusim.
6. Ol hap bilong kukim
Kul sistem bilong wara: Dispela sistem bilong wara bilong kol em i wanpela bikpela hap bilong kolpela rum dai kasting masin. Em i mekim ol ki hap bilong masin olsem haidrolik sistem, injeksen pans, na ol plet i stap strong. Ol ful kol wara sistem i gat ol komponen olsem ol kol wara paiplain, ol koler, na ol kontrol valves i mas stap olsem ol samting bilong mekim kolta i kol, ol i mas mekim ol hap bilong ol samting bilong mekim kolta i kol, ol i save mekim ol hap bilong ol samting bilong mekim wok long en. eksampel, ol paiplain bilong wara bilong mekim wara i kol i stap long haidrolik oil tenk bilong rausim hat em haidrolik oil i save kamapim long rot bilong hat eksens; bilong injeksen pans, wara bilong kol long paiplain bilong kol wara inap daunim tempereja bilong pans long taim bilong wok i go het long stopim ovaheting long afektim dimensenal ekyuresi na sevis laip bilong em; Sapos yu putim wanpela 'cooling channel' long 'fixed plate' dispela i helpim long kontrolim temperaja bilong 'mold', na long dispela rot yu inap long mekim 'cooling' proses bilong 'casting'. Ol i putim 'cooler' long kol wara seket bilong strongim 'cooling effect'. Long sampela taim bilong kolim wara i kol moa o taim kolpela valve i stap long en i no gat gutpela wara long en, orait yu ken daunim wara bilong wara i go bek long mekim gutpela wok bilong en. bilong wara bilong mekim wara i kol i kol=Opereta i ken stretim ron bilong wara bilong mekim wara i kol long rot bilong kontrolim valv bihainim ol mak tru bilong hat bilong hap i kol long winim as bilong stretpela tempereja kontrol.
7. ol samting bilong lukautim ol samting bilong lukautim ol pikinini.
Sefti dua: Opening na loking mold hap bilong masin i gat tupela dua bilong sefti long fran na baksait bilong en. Ol dispela sefti dua i save mekim bikpela wok long stopim ol posibol aloi likid splashing na bagarap eksiden long taim bilong injeksen{{2} Taim sefti dua i pas wantaim ilektrikel kontrol sistem bilong masin. Taim sefti dua i no inap long injeksen long injeksen long injeksen bilong lektrik kontrol sistem bilong masin. . Taim ol i pasim dua bilong sefti na lok tasol, masin bilong wokim ol samting bilong dai i ken stat long mekim wok nogut olsem injeksen, na lukautim gut sefti bilong opereta .
Emergency stop button: As an emergency stop device, it is installed in a place where the die-casting machine is easily accessible to the operator. When an emergency occurs (such as abnormal operation caused by equipment failure, which may cause personal injury or serious damage to the equipment, etc.), the operator only needs to press the emergency stop button to immediately cut off the power supply of the die-casting machine or stop the operation of the hydraulic system, so that the di-kasting masin i stopim olgeta wok eksen long stopim moa ekspansen bilong eksiden. Dispela em i wanpela simpol tasol gutpela tru sefti proteksen mesa we inap hariap long mekim sefti bilong ol ikwipmen na ol wokmanmeri long wanpela imejensi.
